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Manager - Production - Garments Industry

Country : India India

Region : Tamil Nadu

Town : Krishnagiri

Category : Production - Quality

Contract type : Permanent

Availability : Full time

Company presentation

India€ s leading garment manufacturers and exporters based out of Bangalore having an turnover of Rs.1000 plus crores with a diverse workforce 20,000 plus employees working at our 23 factories located in the states of Karnataka, Andhra Pradesh and Tamilnadu.

Job description

Roles and Responsibilities
1. Batch Plan and allotment of styles with Factory Manager / HO Production coordinator as per Fast React Plan.
2. Target Setting and batch layout in conjunction with the production engineers based on fast react plan.
3. Review the hourly production / defect % and needle breakage report minimum every 4 hours and action should be taken on repeated reworks / needle breakage.
4. Check all end table / final reports / daily audit results and review defects daily with the batch supervisors and floor In charge preferably in the morning, if necessary, speak to the operators also to educate them on quality / production and needle breakage issues.
5. Check and verify all patterns before start of cutting. Also verify the ready patterns before issue to the sewing Floor.
6. Monitoring the W.I.P in the batches for smooth flow of production.
7. Review the quality of the batches (daily audit results) with the Finishing Manager / In charge / Defect Analyst on a daily basis and give feedback to the end table / Final checkers /Batch supervisor / Floor In-charge / QC.
8. Ensure that the flagging of machines (excess rework / new operators / change of operators) is being done.
9. Ensure that SPI mocks & certified operation mocks are displayed in the machines, also the size matrix of labels should be displayed on the operator table.
10. Ensure that the critical operations list is discussed with the production engineer and displayed in the batch for every style.
11. Review the list of persons not following the self-trimming / checking and signing process with the batch supervisor and Floor In-charge.
12. Ensure that all the rework is given to the same operator and done the same day to avoid pile up of rework pieces.
13. Review operator skill matrix on monthly basis.
14. Ensure spare bobbins / cones are available in all the machines.
15. On line training to operators to upgrade sewing skills.
16. Ensure HR x HR boards are updated on regular basis.
17. Review IE Score Card.
18. On time submission of size set samples to QAM.
19. Factory tour with buyer QA.
20. Style wise defect analysis and necessary action to improve quality.
21. On time updating of pattern sample check record book based on Size set / PPM.

Profile


Other skills : Production Management
Experience: 10 to 15 years
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